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Advanced Machine Tools Research Center
Tool wear and health condition monitoring during the processing: The tool wear monitoring technology developed by our researching team is specifically designed to analyze whether the tool is broken, collapsed, etc., and to estimate the remaining useful life(RUL) of the tool according to the working conditions of mass processing. By acquiring the vibration signal data with three-axis accelerometers installed on the machine tool, this technology could determine whether the current tool cutting vibration has exceeded the safety range by plotting a control chart. Once it exceeds the safe range, the current tool processing state will be assumed as abnormal. It gives users a reference to replace the broken tools immediately to prevent continuing processing, which causes vast loss such as poor quality of workpieces. In addition, this technology allows users to build models for distinct working conditions to predict the RUL of tools. It could allow users to evaluate the current health condition of tools and schedule the time to change the tool.
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